Modal Fabric: Soft, Stylish and Sustainable
Posted by ARPIT KANODIA
In the ever-evolving world of fashion, it's crucial for retailers to not only stay ahead of the latest trends but also to make environmentally responsible choices. Enter the game-changer – Modal fabric. But what exactly is Modal, and why should it be on your radar as a fashion retailer? Let's unravel the story of this remarkable material that's transforming the landscape of sustainable clothing.
Modal fabric is a luxurious and eco-conscious textile, derived from the pulp of beech trees. It's the secret ingredient behind garments that feel like a dream against your skin. Think ultra-soft, versatile, and eco-friendly.
Modal is mainly used for making comfortable clothes.. It's a type of fabric called rayon, but it's even better than regular rayon in a few ways. Modal is super soft, and strong, and can soak up moisture really well. It's also better for the environment because the trees it comes from are more water-efficient.
Lots of times, Modal is mixed with other materials like cotton and spandex to make it even better. People love Modal because it feels really nice and luxurious, but it can be a bit more expensive than cotton or regular rayon.
How is Modal Fabric made?
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Harvesting and Chipping Trees: It all starts with beech trees. They're cut into small pieces, like tiny postage stamps.
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Extracting Cellulose: These small pieces go through a process to get the cellulose out, which is like the plant's building blocks.
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Making Sheets: The extracted cellulose is turned into sheets and soaked in a special chemical called sodium hydroxide (also known as caustic soda).
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Creating Sodium Cellulose Xanthate: These sheets are then turned into tiny crumbs, not aged like in some other processes, and soaked in another chemical called carbon disulfide. This changes the color from white to orange and creates something called sodium cellulose xanthate.
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Spinning into Fibers: The sodium cellulose xanthate is mixed with more sodium hydroxide and pushed through tiny holes using a spinneret, which is like a device with lots of small holes. This makes the material into long fibers.
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Turning into Yarn: These fibers are then soaked in sulfuric acid, stretched, and twisted into yarn. After washing, bleaching, and drying, they're ready to be wound onto spools.
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Adding Finishing Touches: Depending on what the fabric will be used for, the yarn can be treated for things like pre-shrinking, fire resistance, or wrinkle resistance. After this, it's ready to be woven or knitted into the final fabric.
So, it's a process that starts with trees, involves some chemical treatments, and ends up as soft, durable Modal fabric. It's important to note that even though chemicals are used, it's still considered a plant-based material because it all begins with trees.
How is it different from Viscose Rayon?
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Modal fabric is made from beech trees.
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Viscose rayon can come from various trees like eucalyptus, pine, or bamboo.
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Modal goes through a more extensive process, making it softer, stronger, and longer-lasting compared to regular viscose rayon.
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Modal is kinder to the environment. Beech trees, the source of Modal, need less water to grow, which is a big plus for sustainability.
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Modal uses about 50% less water in its production compared to viscose rayon.
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It's about 30% more energy-efficient.
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Modal also emits fewer harmful substances like greenhouse gases, sulfur dioxide, and nitrogen oxides during its production.
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Beech trees, the source of Modal, are a more sustainable choice. They grow fast and need fewer pesticides, making them eco-friendlier.
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Remember that the environmental impact can vary depending on how it's made. Some manufacturers use sustainable methods, like recycling water and energy, or closed-loop systems to reduce waste and pollution.
In a nutshell, Modal fabric is the way to go for fashion retailers who want high-quality, sustainable clothing. It's not only better for the environment but also a better choice for creating long-lasting, comfortable garments. So, if you're thinking about offering more sustainable clothes to your customers, Modal is an excellent choice for your apparel lineup.
Benefits of incorporating Modal fabric into your fashion retail collection
Here are the benefits of adding Modal fabric to your fashion retail collection, explained in simpler terms:
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Luxurious Feel: Modal is like the luxury of the fabric world. It's often blended with other materials to create a high-end, soft, and lightweight feel that customers adore.
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Stretchy: Modal is super flexible, making it perfect for comfy items like t-shirts and athletic wear.
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Softness: You won't find many fabrics softer than Modal. It's commonly used for making comfortable clothes.
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Breathable: Modal's weave allows air to flow through, making it great for sportswear and everyday clothing. You won't feel stuffy in Modal.
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Absorbent: This fabric can soak up water and sweat exceptionally well – 50% better than cotton. It has tiny pores that do the job.
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Durability: Modal is robust because of its tight weave and long fibers. It can handle regular use, whether for clothing or home goods.
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Elegant Drape: Like silk, Modal drapes beautifully, making it ideal for clothing and decorative items.
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Eco-Friendly: Modal is made from trees that grow back, and it uses fewer chemicals during production compared to other rayon types. It's a more planet-friendly choice.
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No Pilling: Modal resists those annoying fabric balls (pills), staying smooth and attractive even with frequent wear.
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Color Stays: Dye stays in Modal fabric, even when you wash it in warm water. It won't bleed colors onto other clothes.
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No Shrinking: Unlike most rayon fabrics, Modal is much less likely to shrink in the wash, so your customers won't have to worry about their clothes getting smaller.
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Biodegradable: When Modal is done, it naturally breaks down, which is good for the environment.
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Wrinkle-Resistant: Modal doesn't wrinkle easily, so it stays smooth with minimal ironing.
In a nutshell, Modal fabric offers a combination of comfort, durability, and eco-friendliness that's hard to beat. It's a fantastic addition to your fashion retail collection, and your customers will love it!
Disadvantages of Modal Fabric;
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Cost: Modal fabric is a bit pricier compared to some other fabrics because it involves a more complicated process and the use of certain chemicals.
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Stretching: Modal fabric has a tendency to stretch more than some other fabrics. This is because it can absorb water, which might lead to stretching.
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Allergies: A few people may experience allergies when wearing modal fabric. This is because it's made from wood pulp, which can contain allergens.
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Not as durable as other materials: This can also lead to damage the fabric if you catch it with a sharp fingernail, doorknob, or any such household hazard. This is why you frequently find items crafted from this fabric tailored for underwear and pajamas.
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Modal fabric doesn't handle high heat very well. It might start to shrink and lose its shape at a very high temperature. So, be mindful of heat when caring for your modal fabric.
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Does not retain body heat. Modal fabric is known for its comfort and cooling properties in hot weather, yet it isn't effective at trapping body heat. That means you’ll feel colder when wearing it in the cold.